Comprehensive Manufacturing Solutions
At Broach Bilt Manufacturing, we provide customized quoting and scalable electronics manufacturing solutions tailored to your needs—whether simple or highly complex. From consigned inventory programs to full turnkey solutions, we support every level of production, including drop shipments and order fulfillment, to streamline your supply chain from start to finish.
Circuit Board Assembly
We manufacture custom circuit boards from prototype builds through large-scale production. Our assembly capabilities include industry-leading surface mount technology (SMT), through-hole technology (THT), mixed technology assembly, reflow soldering, wave soldering, and selective soldering to support a wide range of design and production requirements. With multiple production lines and a commitment to continuous investment in advanced manufacturing processes, BBM ensures precision, consistency, and reliability at every stage of assembly. From simple builds to highly complex assemblies, we deliver soldering solutions tailored to your exact specifications.
Box Build
We provide complete box build and system integration services that take your product from assembled circuit board to fully finished unit. Our capabilities include enclosure assembly, mechanical integration, wiring, and final product assembly to deliver a fully functional, ready-to-ship solution. We also support procurement and inventory management for custom and off-the-shelf components, including enclosures, metalwork, and other fabricated parts required for your build. This allows us to streamline sourcing and ensure all materials are available and managed throughout the production process. Whether you require a simple build or a complex multi-component system, we tailor our
process to your drawings, BOMs, and specifications. BBM ensures accuracy, consistency, and quality throughout every stage of the build process, supporting seamless production from start to finish.
Wire Harness & Cable Assembly
We provide wire assembly and cable assembly services to support complete system integration and product build requirements. Our capabilities include custom wire harnesses, cable assemblies, and interconnect solutions built to your drawings, specifications, and BOMs. Our in-house processes cover cutting, stripping, measuring, crimping, soldering and tinning of wires, as well as pinout configuration to ensure proper electrical function. We also provide bundling, cable wrapping, heat shrinking, labeling, and harness organization for clean, reliable, and production-ready assemblies. From simple wiring to complex multi-branch harnesses, we ensure accuracy, consistency and
repeatability in every build. We also support sourcing and coordination of required components to help streamline production and maintain schedule control. Whether part of a full box build or a standalone requirement, our assemblies are built to meet your application with precision, quality, and attention to detail.
Design for Manufacturing Assist
We offer Design for Manufacturing (DFM) assessments to optimize and refine your product during the prototyping stage. These evaluations leverage our manufacturing expertise, equipment capabilities, and industry trends to improve build efficiency, reduce complexity, and support a smoother transition into production. DFM insights help identify opportunities to reduce risk, minimize rework, and improve overall manufacturability—ultimately supporting a more cost-effective and scalable product. Our goal is to guide designs toward easier-to-manufacture solutions that enhance yield and improve long-term production success.
Conformal Coating
We provide conformal coating services to protect electronic assemblies from moisture, dust, chemicals, and environmental stress. This process helps extend product life and improve reliability in demanding operating conditions. Our coating capabilities support selective and full-board applications, applied in accordance with your specifications and material requirements. We ensure consistent coverage and controlled application to maintain performance without compromising electrical integrity or component accessibility. Whether part of a full box build or standalone PCB protection requirement, our conformal coating process adds an essential layer of durability and long-term reliability to your product.
Supply Chain & Inventory Management
We provide supply chain and inventory management solutions to support efficient, uninterrupted production. From component sourcing to inventory control, we manage materials to ensure availability, cost efficiency, and consistent quality throughout the build process.Our team works closely with trusted suppliers to procure both standard and custom components, while maintaining visibility and control over lead times and availability. We also support consigned inventory and turnkey programs, giving you flexibility based on your specific production needs.By aligning sourcing, inventory, and production, we help reduce risk, improve scheduling, and keep your projects moving forward without disruption.
Quality Control, Testing, & X-Ray Inspection
Quality control is at the core of everything we do. It drives our processes, guides continuous improvement, and ensures consistency across every product we build. From incoming materials to final inspection, our quality systems are designed to reduce risk, prevent defects, and deliver reliable, repeatable results. If an issue arises, we don’t just correct it—we refine our processes to prevent it in the future. Testing plays a critical role in maintaining that standard. Our dedicated testing team works closely with your engineers to develop and implement tailored test procedures that validate performance and functionality. By simplifying processes, reducing unnecessary steps, and focusing on what matters most, we help maximize value while minimizing risk. Our advanced X-ray inspection
system provides critical visibility into complex assemblies, including BGAs, QFNs, and other leadless components. This technology allows us to verify solder integrity, placement, and overall assembly quality where visual inspection is not possible. In addition, our BGA rework capabilities allow for precise removal and replacement, ensuring high-quality outcomes even in the most demanding applications.